Industry leads the way in the decarbonisation revolution

18 July 2022

According to new research, published by Make UK, the manufacturers’ organisation, and Siemens, manufacturers have moved the decarbonisation of their businesses up the priority ladder despite unprecedented economic challenges, with eight-in-ten companies saying it is now of high or medium importance.

The research entitled ‘Decarbonising Manufacturing – Challenges and Opportunities’ demonstrates that companies are accelerating efforts to decarbonise due to rising energy costs, the need to do the right thing and the rising cost of raw materials.

Nearly half (46%) of manufacturing companies are already implementing their decarbonisation plans while a further one-quarter will start decarbonising within the next 12 months. An additional 17% aim to begin the process in the next 24 months. 

Great strides have been made, but barriers remain, with smaller companies still lagging behind. One-third of manufacturers said decarbonising their business is a high priority and a further 49% said it is a medium priority. However larger businesses (with over 1,000 employees) were still more likely to report decarbonising as a high priority with a further 28% saying it is a medium priority. Whereas mong smaller firms (with 10-249 employees), just 21% said decarbonising the business was of high priority.

Energy efficiency is seen as key to achieving decarbonisation with almost half of manufacturers (47%) telling us they have already adjusted their business practices to cut energy consumption in response to the energy price hikes in 2022. The outbreak of hostilities in Ukraine supercharged activity, with three quarters of manufacturers speeding up energy efficiency and decarbonising measures. And just over a third of businesses surveyed said they had already saved money by decarbonising which resulted in improved productivity through streamlining processes.

Two-in-five companies found installing onsite renewable electricity or heat had helped mitigate against the high cost of grid-supplied energy and helped them meet decarbonisation goals. 

However, manufacturers face barriers to decarbonise their operations with the cost of upgrading or replacing capital equipment (cited by 42% of manufacturers) topping the list. One in three (31%) said they were concerned about remaining cost competitive and the same number cited the rising costs of energy for fuel switching as the main barrier to change.  A quarter are held back by the challenge of decarbonisation of transport and logistics, with 23% saying decarbonisation of their supply chains is a real challenge for them moving forward as they are not in direct control here. A lack of internal resource is an issue for some companies alongside a lack of appropriate skills.

One-third of manufacturers agree that the strategies and initiatives that Government has announced on decarbonisation will help them, but to date we found that understanding and take up of that support has been mixed.  While there have been numerous strategies published by Government this including, including the Net Zero strategy and the Industrial Decarbonisation strategy, there has been little or no, update or progress made against these. Lack of knowledge of available help is holding manufacturers back – just one in ten are even aware of the Government’s Industrial Energy Transformation Fund, badged as the main driver for change.

Make UK is therefore calling on the UK Government to deliver regular updates on progress in order to help business understand the Government’s overall intentions and make investment decisions accordingly.

Companies surveyed had also seen their ‘green credentials’ increasingly come under the spotlight from customers. Some 16% of companies said sales increased thorough access to new markets as a direct result of decarbonising their business. A further 14% said that decarbonisation had also helped them access targeted finance routes for new projects.

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